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When linked to individual SKU’s the Manufacturing Process Template can be scaled up or down from standard times.
Examples
Manufacturing Process “Sofa” Linked to
2 Seater - has scaling factor of x1
3 seater - has a scaling factor of x 1.75
Manufacturing Process “Cushion”
30x30 factor = 1
90x90 factor = 1.75
The result is less process are required to be defined
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Tags on a Manufacturing Step are Matched with TAGS on a SKU to modify the Build Process Created
Example
Manufacturing Process Step Mode (include) with a TAG (A)
SKUS with a TAG of (A) will include this step when the build is created
Manufacturing Process Step Mode (exclude) with a TAG (B)
SKUS with a TAG of (B) will exclude this step when the build is created
SKUS with a TAG of (AB) will include the TAG (a) step AND exclude the TAG (B ) Step when a build is created
The result is that less processes are required to be defined
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a copy of the Manufacturing Process is made for each item to be built
Example order 2x 2 seater will result in 2 build processes (one each)
Build Processes are attached to the ordered item
Build Processes can be modified as required for each items unique design requirements
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Where the sequence is the same - steps may happen in parallel
Where the sequence number is greater - the step must wait for previous sequences to be completed
Example - multiple steps (Seq 2) may commence after the first step complete AND Uphosltery and Fabric cutting are revisited
Build Process: Seq - (Station): Step
Seq 1 - (Woodwork) Make Frame
Seq 2 - (Woodwork) Fit legs
Seq 2 - (Fabric Cutting and sewing) Make slip cover
Seq 3 - (Upholstery) Cover frame with foam
Seq 4 - (Fabric Cutting and Sewing) cut Fitted fabric
Seq 5 - (Upholstery) Fit Fitted Fabric
Manufacturing Stations
Stations are where people work and complete build steps
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Each center has multiple Areas
Each Area may have multiple workstations
Example:
Manufacturing Venue may is at Street Address XYZ
This is used on supplier purchase orders to indicate delivery address
This venue has the following Areas
Woodwork
Material Cutting
Upholstery
Fit Finish and QA
Stations are within areas
Example - the Woodwork Area may have 3 stations
Rosters are linked to venues and the created roster shifts are visible and can be modified from here
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Stations are mandatory for Production Rosters
Example Roster Pattern
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Example Roster Pattern filtered for an individual
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Preview of example roster pattern
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Roster Shifts
Rosters are work shifts
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Will skip existing shifts
Example
roster pattern has nobody on Monday - but a person is now hired for Monday > so the roster pattern is adjusted
Rosters were already created some time ago
Using the roster pattern to create rosters will only add the Monday shift (it skips where the shift already exists
Can skip weeks
Example
every second week we work the weekend
create a roster pattern for the weekend work only
then when creating the roster by enter the # weeks to skip (every 1 week)
Example using a roster pattern to create 4 weeks of work (skipping 1 week between weeks)
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edit
delete
clear to create new shifts
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Sourcing
Stocked items - Available or
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Out of
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Stock
Items indicated as stocked will show OOS if not sufficient for this order after previous orders
Stocked items are purchased to stock normally and not to order (although they can be purchased for an order if required)
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Not Stocked Items Purchasing
The WIP dashboard lists all Authorised orders that have outstanding components to order externally
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